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Established in 2011, we have grown to an Engineering company with 5,000 square feet plating & Coating facility, We have over 10+ years of experience in the design of high quality plating/coating solutions for high performance and durability requirements, We believe in continuous improvement and providing a service of the highest quality and value. We are located near Ambattur, Chennai. We are capable of serving both domestically and internationally.
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Plating is a process that uses electrical current to change the surface property of a metal part by driving the substance reaction by dropping metal ions. It is also called “electrodeposition”
Zinc plating is the procedure of covering substrate metals (like steel and iron, etc.) with a layer or outside layer of zinc to protect the substrate from decay
In addition to protecting metal parts and components from corrosion, zinc plating delivers the following benefits:
Zinc-nickel plating is widely used in the automotive industry to give corrosion protection for various automotive parts. When plating zinc-nickel, it will serve as a sacrificial coating and corrode before the underlying base material.
Zinc plating is ideal for use with bolts, nuts, and metal brackets as it creates a clean, smooth finish and slows the process of rusting and other corrosive processes. These characteristics make zinc plating popular across a range of industries and applications. The automotive industry uses zinc plating for brake lines, power steering, and engine components to prevent corrosion-related damage.
The process of zinc plating requires specialized equipment and expertise. We can alter several elements of the process to reach a desired outcome, but overall the process maintains similar steps. The plating process begins with preparing the substrate by cleaning it in an alkaline solution for at least five minutes and heating it to 150°F to remove surface contamination.
Zinc plating has been around for decades and is the first line of protection to fight against rust and corrosion. For those who often work with steels and metals in general, they will know the benefits of zinc plating and how important it is to keep up standard maintenance to prevent aging. Its low-cost plating and effective protection make it a popular choice for all types of metal surfaces and manufacturing processes. In this piece of writing, we will show you some of the benefits of zinc plating that could help you and your business.
The Benefits of Zinc Plating
Protection: Zinc plating is corrosion-resistant that slows rusting up to 30 years by keeping out the moisture lingering in air molecules. It also has a high-temperature tolerance up to 120℉ while increasing the metal’s life expectancy.
Ductility and Durability: Zinc is highly malleable, allowing it to stretch great lengths and mold into any shape. Its lightweight does not compromise the metal’s functionality. Zinc is also a perfect option for undercoats.
Cost-Effective: Zinc is very affordable due to its abundance in nature. It is also recyclable and reusable.
Easy Process: Zinc plating is an easy application that is compatible with different plating procedures, such as rack and barrel plating. It can also handle high volume applications, which makes this specific plating very desirable.
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